Industrial building for the production of breast implants of 15,000 m² with a clean room, ISO 7 classification, of 1600 m². Several stages of expansion are planned for the future. They are in the process of LEED PLATINUM and WELL PLATINUM certification.

The industrial building has a training clinic, which includes a surgical theater. The total area of the clinic is 500 m². It has an amphitheater-type meeting space with a 15 m high sky, which is called Sulàyöm, which in Bribrí (Costa Rican indigenous language) means "The place in the mountains in the center of the world".

It has high efficiency LED lighting and 1500 solar panels, which have a capacity of 750 Kw. In terms of installed capacity, it has a cooling plant: 1 120 TON, 5 units, refrigerant R134a. It has 11 centrifugal pumps installed, chilled water, condensate water, hot water and recirculation water for its process plant. Three cooling towers were installed with a capacity (tons of refrigeration): 300 tons of refrigeration and 900 gallons per minute each.

The project consists of the development of the infrastructure for a 120,000 m² land and the construction of the pharmaceutical manufacturing plant for Bayer Medical with a 20,000 m² building in its initial phase, 1000 m² of support buildings and 7000 m² of mezzanines, ISO 7 specialized manufacturing area, microbiology and support laboratories, warehouse, cafeteria and office area. In the construction process it was awarded in 2021 with the Ecological Blue Flag award, for its sustainable construction initiatives and at the same time for having an area dedicated to the protection and reforestation within the property of 11,000 m² and being in search of LEED certification.

One of the biggest challenges was to carry out this construction in times of pandemic, with great challenges in the importation of materials and equipment. The work was developed with the high occupational safety standards that Bayer Medical promotes and that have made this construction a safe space for all those who work in it. In addition to this, the plant will have state-of-the-art technology brought from Germany.

The project has a major player in the form of the AguaEdge 19 DV Centrifugal Chiller - Water-Cooled. The 19DV takes efficiency seriously and has the features to back it up. It delivers world-class cooling performance, but the efficiency story goes beyond that.

R-1233zd(E) refrigerant, which provides a host of ecological benefits, such as an ultra-low global warming potential (GWP) of ~ 1 and zero ozone depletion, all with an A1 safety rating (best possible). In addition, it enables a machine that has > 40% higher efficiency than ASHRAE 2019 guidelines, has low noise, and is capable of series counterflow configurations.

The project has three multipurpose chillers with a cooling capacity of 432 tons of refrigeration and a heating capacity of 6,216,234 BTU/hr. Additionally, it has three chillers with a cooling capacity of 186 tons of refrigeration. It also incorporated 39 chilled water handling units, totaling 273,420 CFM ́s, 34 chilled water Fan Coil type equipment, totaling 67,760 CFM ́s. In turn, it has 95 mechanical ventilation units totaling 869,900 CFM ́s that serve the floors of the building.

On the other hand, it has 74 Jet Fan type equipment, totaling 401,292 CFM ́s for the basements and has a control and monitoring system for all the equipment and accessories of the HVAC system.

Project coordination and follow-up through BIM technology (Revit), LEED GOLD certified project, use of high efficiency equipment according to ASHRAE 90.1 and implementation of centralized control system, with several more stages foreseen within this complex in the future.

Cordis, a division of J&J, launches its project called BWI in order to build a plant in 8 months to increase its production of cardio catheters and other new products.

Because of the advantage of speed of manufacture, J&J requested that BWI have a modular Chil-Pak® plant. This is the second modular plant to be manufactured for J&J in Ciudad Juarez. The new plant is a 4-pipe hydronic system, equipped with water-cooled variable screw chillers, cooling towers and hot water boilers and pumping systems. All motors with variable frequency drives and all systems with N+1 redundancy. Its controls with algorithms for optimizing energy use. The modular central plant also has an active hydronic economizer that in low wet bulb months provides the chilled water needed for the plant.

The clean room is air-conditioned by 8 large air handlers equipped with HEPA filters and chilled water coils. It also has three DOAS (Direct Outside Air) handlers to pressurize, filter, add or decrease humidity and control the injection temperature 365 days a year. The humidification system is an adiabatic process controlled by a precision algorithm developed by Flutec's control engineering team. The cleanroom air recirculation system also has a smoke evacuation system in case of fire and complies with Factory Mutual Insurance requirements.

The project is LEED certified and the HVAC system is very relevant in terms of the wellbeing of the building occupants, energy efficiency, adequate consumption of natural resources and materials disposal. All materials used on site comply with Greenguard certification that ensures low chemical emissions and reduces indoor pollution and the risk of exposure to chemicals. To avoid any environmental contamination, the selection of direct expansion refrigeration equipment was minimized and those that do use refrigerant were selected, in this case the chilled water chillers, were selected with R-134A refrigerant approved for LEED certification. A record has been made of all material disposals to ensure that they are disposed of in accordance with the legal standards established by the Ministry of the Environment and Natural Resources.